Core Design Capabilities
3D Modelling
Clean, revisable models/drawings with GD&T, BOMs, part numbering.
Concept → DFMA
Design from sketch to production for plastics, composites, sheet metal, and soft goods.
Mock-Ups
Digital mock-ups & fit checks
Material & CMF selection
Aircraft-approved textiles, foams, plastics, finishes; branding/CMF alignment.
Analysis & Verification
FEA / Stress analysis
linear/non-linear, modal, fatigue for interior components.
Rapid prototyping
Quick form/fit/function parts leading to pre-production and AS9102 FAIR packs.
Measurement & Data Integrity
3D scanning
Cabin “as-is” capture and deviation maps.
Reverse engineering
Recreate legacy parts/assemblies and documentation from physical samples.
ERP Integration
Controlled revisions, routed approvals, clean hand-off to manufacturing.
Certification & compliance support
Regulatory alignment
FAR/CS 25.853 flammability compliance, burn-test plans & documentation.
Minor change/repair design support
Engineering packs, test plans, compliance evidence.
Traceability
Full design history files, CoCs, configuration control.
Tooling, patterns & process engineering
Soft-goods engineering
Pattern development, nesting optimization, stitch specs, seam strength & wear life.
Composite & plastic process design
Lay-up schedules, cure cycles, thermoforming details and trims.
